Grading in poultry breeding is the process sorting birds into categories based on their body weights. Grading is the process of sorting individual birds into categories based on bodyweight (super light, light, average, heavy) so that birds within respective categories can be managed back to standard. Grading is the process of shorting of all individual birds in a flock (both Male & Female separately) into 3 sub-populations based on body weights (physiological state) so that each group can be managed back to the standard to have perfect uniformity in the whole flock at the point of Lay (POL). A uniform flock is easier to manage than a variable one; birds in similar physiological stale will respond more similarly to managemental factors.

Background of Grading
There is always a natural variation in a flock, even at day old. At placement, the chick body weight in a flock should have minimum variation. As chicks grow, the variation in the flock increases further due to difference of response of individual birds to factors like vaccination, disease, differing competitiveness of feed, etc. The increased variation reduces overall flock performance and makes the flock management much more difficult.

Understanding the Principles of Grading
Grading is a systematic process that adheres to well-defined principles. It’s a great way to improve the uniformity of a flock!

With grading, the flock is separated, and groups of smaller and bigger birds are formed to improve the total flock uniformity. The grading principles serve as guidelines to ensure consistency, and fairness while classifying birds. The primary principles of grading are the following:

1. Objectivity: Grading should be based on measurable and observable characteristics, minimizing subjective judgments.
2. Traceability: Detailed records should be maintained to track the grading process and facilitate future analysis.
3. Continuous Improvement: Grading practices should be regularly reviewed and updated to incorporate advancements in breeding management.

Purpose
Grading improves uniformity in a flock by separating birds into groups based on their weight so that they can be managed back to the standard.

Benefits
A uniform flock is easier to manage because birds in similar physiological states respond similarly to management.

When to grade
Grading is usually done when the flock is 7–14 days old, and then again at 4, 8, and 12 weeks of age. It’s recommended to grade as soon as possible so that the birds can recover from growth retardation.

How to grade
To grade, you can:
1. Weigh a minimum of 2% of the flock to calculate the average weight and variation in body weight.
• Measure the variation in body weight using the coefficient of variation (CV%) or uniformity (%).
• Separate the birds into categories based on their weight.
• Manage each group to bring them back to the standard weight.

Grading Procedure
Depending on the uniformity 3 to 4 sub-populations may be made; Heavy, Medium, Light & Super light (if necessary). Some breeder houses have fixed pen or partitions and some houses has adjustable partitions; in both cases at least one pen shall be left empty during chick placement for Grading operation. It is better to have adjustable Partition and divide the whole house in 4 parts for Female & 4 parts for Male; with 2 parts each for medium size group (usually over 65% of total population), One part each for Heavy & Light Weight group for both Male & Female. Arrange Brooding in one part each for Male & female separately. Start grading on 8th day itself and shift them in different pen, keepingthe lighter group at the entry side. With advancing age & body weight, arrange 100% grading at the end of 4, 8 & 12 weeks and give floor space accordingly in the respective pen. In case of fixed pen, calculate the floor space, no of feeder & drinker as per maximum no of birds to place after grading. Similarly, in case of adjustable pen adjust the size as per no of birds to be housed along with sufficient no of feeder & drinkers. If stocking density in a pen is not adjusted with floor space, feeder & drinker space, then grading will cause more problem.

Variation in a flock can be measured by 2 different ways:
1. Coefficient of Variation (CV%) – this measured the variations of body weight within the flock, the flock with lower CV’s is a less variable flock.
2. Uniformity% – this measures the evenness of body weights within a flock, the higher the uniformity the less variable the flock is.

Key Issues during Grading:
• Start Grading of Male & Female simultaneously @ 2nd Week or 29th day.
• A successful Grading should minimize the variability in graded flock than the original flock with the CV% shall be around 8 and Uniformity above 80%.
• Each sub-population should be re-weighted & counted to confirm the Av Body Wt and CV%/ Uniformity so that projected (re-scheduled) target body weights & Feeding rates can be determined.
• Inaccurate bird counting will lead to incorrect quantity of Feed, which invite future problem
• Each sup-population should have own dedicated feeding system. Otherwise, supplementary feeding must allow even distribution of feed & adequate feeding space per bird.
• Ensure the stocking density, feeding & drinking space are consistent as per guidelines after grading; specially for the adjustable size pen.

Flock Management after Grading:
• Following grading, the flock need to be managed to achieve targeted body weight in graded group in uniform & coordinated manner. Post grading management to maintain uniformity within graded pen is more important than the grading itself. The most important issue is the post grading management results in the birds converging to a common target body weight at Transfer to laying house.
• Post Grading Feed Quantity should be adjusted to individual pen and graded birds body weights to bring each sub-population gradually back to the target line.

Challenges for Grading
• Grading is often seen as a herculean task. Add to that the misconception that it involves too much work for a very little return, and there are numerous reasons why farm owners do not want to grade their flock.
• Increased costs due to more labor.
• Stressful for birds to move between the pens.
• Feeder & drinker configurations. Managing feed times.

Take Home Message
• Feed level must be recalculated on a weekly basis calculating for changes in liveability.
• Feed recalculation twice a week gives excellent results specially for Light weight group where higher increase level is required.
• Feed calculation based on individual pen birds Av Body Wt & bird numbers
• Feed level should never be reduced
• Feed level for Light Wt group should remain same first week post grading owing to the fact that reduced competition from heavier birds will give a good amount extra feed to all birds.
• Smaller for Heavy Wt Bird group
• Greater for Lighter Wt Bird group
• Standard for Medium Wt bird group
Never hold feed increment for any group for more than 2 weeks

Post Grading: Continuous Improvement
Flock grading is an ongoing process that requires regular review and refinement. Post-grading activities are essential for continuous improvement and sustained breeding success.

By mastering flock grading and adhering to best practices, poultry breeders can achieve optimal flock management, genetic progress, and long-term profitability in their breeding operations.

With the expansion of the poultry industry, farm owners have looked further in detail about ways to improve the hatching eggs and chick output. With increased research, what we know is that one certain way of increasing the overall performance is by maintaining flock uniformity.

A well-graded flock is bound to be more predictable, easier to manage, and more profitable. Combine this with the extensive features that seasoned poultry management software offers, and farm owners will start managing a flock with much greater production potential.

Dr Jeevan Sonawane | Director, Novelvet Farmsolutions

India is one of the fastest growing countries in terms of population, economy, infrastructure, information technology and other segments, yet grappling with persistent challenges like poverty, malnutrition, and nutritional insecurity. Among these, protein malnutrition is a silent crisis affecting millions. Despite being the world’s second-most populous country, over 80% of Indians fail to meet their daily protein requirements. While 75% of the population identifies as non-vegetarian, most consume meat only occasionally—on weekends, festivals, or special occasions. A survey by IMRB revealed that 73% of Indians are protein deficient, and a staggering 93% are unaware of their daily protein needs.

The misconception that protein is essential only for bodybuilders and athletes has left the general population unaware of its fundamental role in overall health. This lack of awareness has far-reaching consequences for individuals and the nation.

How Serious Is Protein Malnutrition in India?
Protein-energy malnutrition (PEM) is a significant public health issue in India, with devastating effects on children and adults alike:
– Global Hunger Index: India ranks 101 out of 116 countries.
– Undernourished Population: India has the highest number of undernourished people globally.
– Child Malnutrition: 35% of children under five are malnourished, and 48% suffer from stunted growth.
– Infant Mortality: 33 of every 1,000 children born in India die before their first birthday.
– Anaemia: 68% of children and 66% of women are anaemic.
– Protein Deficiency: 73% of Indians lack adequate protein intake.

Double Burden: Alongside malnutrition, obesity and non-communicable diseases like diabetes and heart disease are rising due to poor dietary habits.

How Much Protein Are Indians Eating?
The Indian Council of Medical Research (ICMR) recommends 0.8 to 1 gram of protein per kilogram of body weight daily, but the average Indian consumes only 0.6 grams per kilogram. Globally, average protein consumption stands at 68 grams per day, while India lags behind at 47 grams per day.

A survey across 16 Indian cities found that 85% of people believe protein causes weight gain, highlighting the widespread misinformation. Moreover, cereals, which are poor protein sources, dominate Indian diets, contributing 60% of protein intake. Pulses, legumes, meat, and poultry, the richer sources of protein, account for only 11% of dietary energy.

Protein deficiency

Why Are Indians Protein Deficient?
Several factors contribute to protein deficiency in India:
1. Cereal-Dominant Diets: Poor digestibility and incomplete amino acid profiles of cereals make them inadequate protein sources.
2. Shift in Food Habits: Increased consumption of fast foods and processed foods has reduced dietary quality.
3. Poverty and Food Insecurity: Many families cannot afford protein-rich foods.
4. Social Misconceptions: Myths about certain food categories lead to reduced protein intake.
5. Lack of Awareness: Misinformation and myths, especially among women who are key decision-makers in household nutrition, exacerbate the problem.
6. Inadequate Infant Feeding Practices: Poor early nutrition has lifelong consequences.

The Impact of Protein Deficiency
Protein is vital for growth, development, immunity, and repair. Its deficiency has severe consequences:
– For Children: Stunted growth, poor cognitive development, and reduced school performance.
– For Adults: Loss of muscle mass, impaired metabolism, and increased susceptibility to illnesses.
– For the Economy: Reduced productivity, poorer educational outcomes, and long-term economic losses.

How to Mitigate Protein Malnutrition in India
The Indian government has launched programs like the Public Distribution System (PDS), Integrated Child Development Services (ICDS), and mid-day meals. However, these largely focus on cereals. To combat protein malnutrition effectively, we need:
1. Increased Awareness: Massive campaigns to educate the public on protein’s importance and daily requirements.
2. Inclusion of Protein-Rich Foods: Adding affordable protein sources like eggs, milk, and chicken to government nutrition programs like mid-day meal in schools
3. Affordable Protein: Subsidizing protein-rich foods to make them accessible to all.
4. Dietary Education: Promoting balanced diets that include pulses, legumes, and animal proteins.
5. Focused Intervention: Prioritizing nutrition in the first 1,000 days of life, from conception to a child’s second birthday.

How Eggs and Chicken Can Help
Eggs and chicken are among the most affordable and accessible protein sources, offering immense potential to combat malnutrition:
1. Abundance: India is the world’s third-largest egg producer and fourth-largest chicken producer.
2. Complete Protein: These are high-quality protein sources containing essential amino acids not found in many plant-based foods.
3. Nutritional Powerhouses: Eggs are rich in vitamins, minerals, and good fats, while chicken supports muscle strength, immunity, and stress relief.
4. Versatility and Affordability: Easy to prepare, eggs and chicken can fit into any meal plan.

Need for Collective Action
To overcome protein malnutrition, we must act together. Poultry producers, government agencies, social influencers, medical practitioners, and organizations like NECC, Vets in Poultry, PFI, CLFMA, INFAH, IPEMA, ICMR, IMA and NIN must join hands. By promoting chicken and eggs through awareness campaigns, partnerships with health organizations, and inclusion in nutrition programs, we can:
– Educate Consumers: Bust myths and promote protein-rich diets.
– Drive Demand: Inspire families to make eggs and chicken regular dietary staples.
– Strengthen Programs: Enhance government initiatives with animal protein sources.

Fighting protein malnutrition is not just a health issue; it is a mission to secure India’s future. Let’s ensure every child has the opportunity to grow, thrive, and contribute to a healthier, stronger nation. Together, we can make protein malnutrition a challenge of the past.

Introduction
The poultry industry has seen exponential growth over the last few decades, driven by the demand for high-quality protein sources such as chicken. However, the intensification of poultry production has also brought challenges, particularly in managing the health of broilers, which are reared under conditions that can predispose them to stress and diseases. Among these, gut health is a critical area of focus because it directly influences the overall health, performance, and productivity of the birds.

Traditionally, antibiotics have been used extensively to manage gut health issues and prevent diseases. However, the rise of antimicrobial resistance (AMR) and global consumer demand for antibiotic-free poultry has necessitated a shift toward non-antibiotic solutions. Phytomolecules, bioactive compounds derived from plants, have emerged as a promising alternative for maintaining gut health in broilers. This article delves into the significance of gut health in broilers, explores the role of phytomolecules and highlights their effectiveness as a sustainable solution in modern poultry operations.

Understanding Gut Health in Broilers
Gut health refers to the optimal functioning of the gastrointestinal (GI) tract, which is essential for nutrient absorption, immune response, and overall well-being of broilers. In poultry, the gut is not only responsible for digestion but also acts as a key barrier against pathogens, playing a critical role in the immune system. (Image 1)

(Image 1) Source: Guillermo Tellez-Isaias et al 2023, Engormix

A healthy gut consists of a balanced microbial population (microbiota), an intact intestinal barrier, and a well-regulated immune response. Any imbalance in these components can lead to gut dysfunction, manifesting as poor nutrient absorption, diarrhoea, increased susceptibility to infections, and reduced growth performance.

Common gut health challenges in broilers include:
1. Dysbiosis: An imbalance in the gut microbiota, often caused by stress, poor nutrition, or infections, can disrupt gut function.
2. Enteric diseases: Diseases like necrotic enteritis (caused by Clostridium perfringens) and coccidiosis (caused by Eimeria species) can severely damage the intestinal lining.
3. Leaky gut syndrome: Increased intestinal permeability can allow harmful substances to pass into the bloodstream, triggering inflammation and immune responses.
4. Poor nutrient absorption: Impaired gut function can reduce the efficiency of nutrient absorption, affecting growth rates and feed conversion ratios.

Source: Self Field observations

Maintaining optimal gut health is, therefore, essential to achieving high productivity, reducing mortality, and ensuring efficient feed utilization in broilers.

The Role of Phytomolecules in Gut Health
Phytomolecules are bioactive compounds derived from plants, including essential oils, alkaloids, flavonoids, tannins, and terpenes. These molecules possess a wide range of biological activities, such as antimicrobial, antioxidant, anti-inflammatory, and immunomodulatory properties, making them effective in maintaining and improving gut health.

Over the years, research has demonstrated the potential of phytomolecules to support gut health in poultry. Several studies have shown that these plant-derived compounds can modulate the gut microbiota, strengthen the intestinal barrier, and enhance immune responses, thus promoting better growth and health in broilers.

1. Antimicrobial Properties
One of the primary benefits of phytomolecules is their ability to exert antimicrobial effects. Many essential oils and plant extracts contain compounds like carvacrol, thymol, and eugenol, which have been found to inhibit the growth of pathogenic bacteria such as Escherichia coli, Salmonella, and Clostridium perfringens. These antimicrobial properties help maintain a balanced gut microbiota, reducing the risk of infections and dysbiosis. (Image 2)

A study by Burt (2004) demonstrated that essential oils containing carvacrol and thymol are effective in inhibiting the growth of Salmonella and Campylobacter in broilers. Similarly, Liu et al. (2012) found that phytogenic compounds such as oregano and thyme oils can significantly reduce the colonization of pathogenic bacteria in the poultry gut.

2. Antioxidant Effects
Oxidative stress is a common challenge in modern poultry production, especially under intensive farming conditions. Excessive oxidative stress can damage the intestinal lining, leading to inflammation and compromised gut integrity. Phytomolecules such as flavonoids and phenolic acids have strong antioxidant properties, which help neutralize free radicals and protect the intestinal cells from oxidative damage. (Image 3)

Flavonoids, such as quercetin and catechins, have been shown to enhance the activity of antioxidant enzymes, reduce inflammation, and promote gut integrity. In a study conducted by Rehman et al. (2020), supplementation with flavonoid-rich plant extracts improved the gut health of broilers by reducing oxidative stress and enhancing the intestinal barrier function.

(Image 3) Source: Yammine, Jina et al. Heliyon, Volume 8, Issue 12, e12472

3. Anti-inflammatory Action
Chronic inflammation in the gut can lead to poor nutrient absorption, tissue damage, and increased susceptibility to infections. Phytomolecules possess anti-inflammatory properties that can mitigate gut inflammation and support tissue repair. Compounds such as curcumin (found in turmeric) and gingerols (found in ginger) are well-known for their anti-inflammatory effects. A study by Khaleel et al. (2021) demonstrated that dietary supplementation with curcumin significantly reduced gut inflammation in broilers and improved their overall performance. Similarly, ginger extract has been found to decrease pro-inflammatory cytokines and enhance gut health in poultry.

4. Enhancing the Intestinal Barrier
The intestinal barrier is the first line of defence against harmful pathogens and toxins. Phytomolecules, particularly tannins and essential oils, can strengthen the intestinal lining by promoting the production of tight junction proteins that seal the spaces between intestinal cells. This helps reduce intestinal permeability (leaky gut) and prevents the translocation of harmful substances into the bloodstream. (Image 4)

In a study by Yang et al. (2015), tannin-rich plant extracts were found to enhance the expression of tight junction proteins in the intestinal mucosa of broilers, resulting in improved gut integrity and reduced incidence of leaky gut.

5. Modulating the Gut Microbiota
Phytomolecules have prebiotic effects that promote the growth of beneficial gut bacteria, such as Lactobacillus and Bifidobacterium, while inhibiting pathogenic bacteria. A balanced gut microbiota plays a crucial role in maintaining gut health by enhancing nutrient absorption, stimulating the immune system, and protecting against infections.

Research by Windisch et al. (2008) found that phytogenic feed additives, including essential oils and polyphenols, can modulate the gut microbiota by promoting beneficial bacteria and reducing pathogenic bacterial populations. This microbiota modulation helps maintain gut homeostasis, which is essential for optimal growth and performance in broilers.

Phytomolecules in Commercial Broiler Production
The use of phytomolecules as feed additives in broiler production is gaining popularity as a natural and effective alternative to antibiotics. Various commercial phytogenic products containing essential oils, plant extracts, and other bioactive compounds are now available for use in poultry diets.

Benefits of Phytomolecules Supplementation
1. Improved Growth Performance: Several studies have shown that phytomolecules supplementation can enhance growth rates, feed conversion ratios, and overall performance in broilers. For example, Yang et al. (2015) reported that broilers supplemented with a blend of essential oils and polyphenols exhibited higher weight gain and better feed efficiency.

2. Reduced Mortality and Morbidity: By promoting gut health and enhancing the immune system, phytomolecules help reduce the incidence of enteric diseases and lower mortality rates in broilers. A study by Ciftci et al. (2010) found that broilers fed with a diet containing thyme and rosemary essential oils had a lower incidence of necrotic enteritis and improved survival rates.

3. Enhanced Feed Efficiency: Phytomolecules improve nutrient absorption by maintaining gut integrity and supporting the activity of digestive enzymes. This leads to better feed efficiency and reduced feed costs, which are critical factors in commercial broiler production.

4. Sustainability and Consumer Acceptance: The use of phytogenic feed additives aligns with the growing consumer demand for antibiotic-free poultry products. As these additives are derived from natural sources, they are perceived as safe and environmentally friendly, contributing to the sustainability of poultry production.

Challenges and Considerations
While the benefits of phytomolecules in poultry production are well-documented, there are some challenges associated with their use.
These include:

– Variability in Efficacy: The efficacy of phytomolecules can vary depending on factors such as plant source, extraction method, dosage, and the overall diet composition. Standardization of phytogenic products is essential to ensure consistent results.

– Cost: Phytogenic feed additives can be more expensive than traditional antibiotics. However, the long-term benefits, including improved bird health and performance, can offset the higher initial costs.

– Regulatory Approval: Globally in some regions, the use of certain phytomolecules in animal feed may be subject to regulatory approval. Producers should ensure that the phytogenic products they use comply with local regulations.

Conclusion
Gut health is a cornerstone of successful broiler production, influencing not only the health and welfare of the birds but also their growth performance and profitability. As the poultry industry continues to shift toward antibiotic-free production systems, phytomolecules offer a natural and effective solution for maintaining gut health in broilers.
By leveraging the antimicrobial, antioxidant, anti-inflammatory, and microbiota-modulating properties of phytomolecules, poultry producers can improve gut integrity, reduce the incidence of enteric diseases, and enhance the overall performance of their birds. The multiple mechanisms through which phytomolecules support gut health, such as promoting beneficial microbial populations, protecting the intestinal barrier, and mitigating oxidative stress, make them a valuable tool in the pursuit of sustainable poultry production.

The growing body of research supporting the efficacy of phytomolecules in improving broiler gut health underscores their potential as a reliable alternative to antibiotics. Studies have consistently demonstrated that these plant-derived compounds can improve growth performance, reduce mortality, and enhance feed efficiency, all while aligning with consumer demands for natural, antibiotic-free products.

In conclusion, phytomolecules represent a promising, natural solution for enhancing gut health in broilers, offering benefits that extend beyond disease prevention to improving overall flock performance. As the poultry industry moves toward more sustainable and consumer-friendly practices, phytomolecules will likely play an increasingly important role in maintaining the health and productivity of broilers in antibiotic-free production systems.
The future of broiler production lies in sustainable practices that prioritize animal health and welfare without relying on antibiotics. Phytomolecules offer a natural and scientifically backed solution to the challenges of maintaining gut health in broilers, making them a critical component of the next generation of poultry feed additives.

References:
References are available on request.

Poultry production is one of the most advanced agricultural industries, playing a key role in the global food supply. While the poultry industry works to meet the rising demand for high-quality protein, the availability and cost of feed ingredients remain significant challenges for the poultry sector. Poultry feed accounts for more than 70% of total production costs, making it the largest expense in poultry farming. Fluctuations in the prices of key ingredients like corn and soybean meal, driven by global markets and climate conditions, significantly impact feed costs. Moreover, dependency on corn and oil as major energy sources in poultry feed, along with competition for these commodities from biofuel and human food industries, further drives prices up the poultry feed cost.

• Rapid & fast growth -Where important amounts of ATP are absorbed for protein synthesis
• Excitement or stress – Not only for escape but also for macrophages to fight pathogens
• Low oxygen supply – Leading to low ATP production
• Disturbed energy metabolism -Impaired mitochondrial function (Oxidative stress)
• Low feed consumption especially in extreme summer

• GAA has been officially registered as an animal feed additive by the EFSA (European Food Safety Authority) (2009; 2022) & the US-FDA (U. S. Food and Drug Administration)
• GAA supplements account for 40% less cost compared to creatine.
• GAA exerts many non-creatine roles, including the stimulation of insulin secretion, neuromodulation, and vasodilation.
• GAA has an arginine-sparing potential of up to 149% in broilers, thus arginine is more readily available for metabolic processes other than GAA production

Maintaining product quality during the slaughter and defeathering stages is vital for profitability and brand integrity. Damage to carcasses can lead to expensive downgrades and yield losses.

Efficient Stunning for Immediate Unconsciousness
Proper handling of live birds is key to ensuring high carcass quality while prioritizing animal welfare. Utilizing effective stunning methods, such as electrical water-bath stunning or Controlled Atmosphere Stunning (CAS), is crucial to render birds unconscious and pain-free prior to slaughter. The BAADER Water Stunner 032 excels in delivering high stunning efficiency, allowing birds to be quickly stunned as they enter the electrified water bath. Optimizing the relationship between current, voltage, and resistance achieves immediate unconsciousness.

Effective electrical water-bath stunning

Unconscious birds are easier to shackle and experience no stress or discomfort

The BAADER Killing Machine 2320 offers a variety of adjustment options

Controlled Atmosphere Stunning (CAS) for Improved Welfare
CAS is becoming increasingly popular for enhancing both animal welfare and meat quality. In this method, birds are stunned in their transport equipment using gas mixtures that induce an anaesthetic state, ensuring they remain unconscious throughout shackling and slaughter. The commercial appeal of CAS lies in its ability to minimize pre-slaughter stress, thereby reducing the risk of quality loss. Stress-related issues like wing flapping can cause injuries that lead to downgrades, whereas CAS significantly reduces these risks, including damage that may occur with electrical stunning.

BAADER offers two CAS systems: above ground and below ground. Both are designed to stun birds effectively while minimizing discomfort. In the CAS Pit System, birds are gently lowered into a pit where CO2 levels gradually increase. The Above Ground CAS features a dual-lane tunnel divided into chambers that slowly expose birds to elevated CO2 levels, with oxygen and clean air introduced to keep them calm until they are unconscious.

Adjustable Equipment to Ensure Quality
To maintain top quality, slaughter and defeathering equipment must be easily adjustable. This adaptability allows for precise control over processing times and product positioning, enhancing processing accuracy and profit margins.

The BAADER Killing Machine 2320 is designed with multiple adjustment options to optimize neck positioning and cutting, minimizing the risk of costly errors. Its design maximizes bleed-out and ensures rapid brain death, accommodating various flock sizes and line speeds.

Effective Scalding and Picking Techniques
Adjustable temperature control allows for precise regulation of the scalding water, considering factors such as stunning method, feather characteristics, local market requirements, and processing conditions. The flexibility and easy access to scalding setup enable processors to adapt to different products, ensuring an optimal scalding environment at all times. BAADER Turbo Scalder 1070 and Air Jet Scalder 1050 are both equipped with touch panels to maintain control of the scalding process, including water level and temperature control. Additionally, a timer function allows for programming daily production.

Turbo Scalding is a highly efficient scalding technique that protects product quality


The Tunnel Picker 284 is equipped with multiple adjustment features to best target the picking process

Wavy ridges on the rubber fingers optimize the picking process

Adjustability also plays a crucial role in effective picking. The BAADER Tunnel Picker 284 offers multiple adjustment features to ensure optimal picking performance while preserving product quality. Each picking row can be individually angled, and picking banks can be adjusted in terms of height and separation, allowing the picking fingers to follow the bird’s shape. Configuring various picking machines on the line enables different targeting approaches as picking progresses. This high degree of targeted picking also allows for dry picking.

Importance of Picking Fingers
The condition of picking fingers significantly affects feather removal efficiency. Regular inspections and timely replacements of rubber fingers are crucial to maintain performance. A mix of new and used fingers can enhance results, as worn fingers can reduce efficiency and foster bacterial growth. Prompt replacement of damaged fingers is essential for maintaining hygiene standards.

Poultry processing facilities can ensure an efficient and hygienic picking process by prioritizing the use of quality rubber fingers. Specially designed rubber fingers with wavy ridges, such as the Rubber Finger WAVE, facilitate multi-directional feather contact during picking, resulting in effective feather removal. Furthermore, the rubber’s special formula ensures long-lasting durability, providing optimal performance over an extended period.

Collaborate with BAADER
Given the complexities of slaughter and defeathering, investing in solutions that prioritize animal welfare, product quality, and efficiency is essential. Reach out to your local BAADER team for more information on how our slaughter and defeathering solutions can protect quality at every stage or visit www.baader.com.

We also invite you to visit the BAADER booth no. CC7 Hall 6 at Poultry India!

CINNAMALDEHYDE-Everything the plants have that you want- LEARNING BY DOING SCIENCE…

Deep Chand Vashishtha, – M.Sc, MBA
NSM- Bioncia International Pvt Ltd

Science is a novel practise to allow potential of ingredients or elements. It will be very helpful when it meets your requirements So well said that Learning by Doing Science…Plant bioactive compounds, such as phytochemicals, in poultry diets, are gaining popularity due to their potential antioxidant and anti-microbial activities. Phytogenic feed additives (PFAs) have emerged as natural alternatives to antibiotic growth promotors and have great potential in the poultry industry. In recent years, cinnamon (one of the most widely used spices) has attracted attention from researchers as a natural product with numerous health benefits for poultry. The essential oils in cinnamon, in particular, are of interest because of their antioxidant, anti-microbial, anti-inflammatory, antifungal, and hypocholesterolaemic effects, in addition to their ability to stimulate digestive enzymes in the gut.

Know Values of Poultry Industries
India Poultry Feed Market was valued at USD 3.27 billion in 2024 and is anticipated to project impressive growth in the forecast period with a CAGR of 6.21% through 2030.17 Sept 2024The demand for poultry feed is expected to increase due to the country’s growing poultry production, the expanding retail and food service industry, and advancements in poultry breeding techniques. However, high feed costs may put downward pressure on demand.

CINNAMALDEHYDE
Cinnamon belongs to the genus Cinnamomum (Lauraceae family) which contains more than 250–300 aromatic evergreen shrubs and plant trees However, only a few of these species have significant economic importance worldwide as a common spice including Cinnamomum zeylanicum (C. zeylanicum: True Sri Lankan cinnamon), C. cassia (Chinese cinnamon), C. burmanni (Indonesian cinnamon) and C. loureiori (Vietnamese cinnamon). The annual production of cinnamon is around 0.23 million metric tons, mainly cultivated in Indonesia, Sri Lanka, China, India, Vietnam, and Madagascar.

Phytochemistry Of Cinnamaldehyde
Phytochemicals are plant bioactive non-nutritive compounds that are usually found in small quantities They have different classes according to their structure and include phenolic compounds, phytosterols, phytoestrogens, glucosinolates, saponins, terpenoids, protease inhibitors and organo-sulfur containing compounds. They have significant antioxidant capacity to reduce and protect oxidative stress. Cinnamon consists of various bioactive compounds. Modern analytical techniques have enabled the characterization, identification, purification and quantification of individual compounds and the study of their potent biological activities. Generally, gas chromatography is applied to characterize volatile compounds while liquid chromatography for the identification of phenolic compounds. It is documented that cinnamon consists of natural antioxidant, anti-microbial and anti-inflammatory components such as volatile oils, flavonoids, curcuminoids, coumarins, tannins, alkaloids, xanthones, terpenoids, phenolics and other compounds in significant amounts. The concentration of volatile compounds in cinnamon essential oil (CNO) mainly depends upon the plant parts (leaves, bark, root, stem) from which it is extracted. About forty-one volatile compounds were identified from the bark oil of cinnamon (C. cassia) tree. Cinnamaldehyde (55% to 78%) is the main flavor compound in CNO extracted from bark while eugenol (59–78%) is the main compound in CNO that is extracted from leaves. The volatile oil is approximately 0.6–1% and 1–2% phlobatannins, calcium oxalate, starch, mucilage, and mannitol (sweet) in the bark. Moreover, Kim, et al. further investigated the cinnamon bark oil through GC-MS (gas chromatography– mass spectrometry) and identified seventeen different bioactive compounds. The major bioactive compounds of cinnamon are cinnamaldehyde, cinnamate, cinnamic acid, all of which play vital roles in various biological activities. The different essential oils that have been reported in cinnamon include trans-cinnamaldehyde, eugenol, cinnamyl acetate, L-borneol, L-bornyl acetate, β-caryophyllene, caryophyllene oxide, E-nerolidol, α-thujene, α-cubebene, terpinolene and α-terpine [19]. The LC-MS (liquid chromatography–mass spectrometry) analysis has shown that the concentrations of condensed tannins, proanthocyanidins (PAs) and epicatechin in cinnamon are 26.8%, 23.2% and 3.6%, respectively. Cinnamon has a high polyphenol content and the anthocyanidins (A and B procyanidins) are also present in cinnamon

Poultry Gut Health
Efficient immune system development and proper digestion and absorption of feed, water, and electrolyte balance in the gut leads to the development of strong gut health in poultry. The gut ecosystem plays a vital role in eliminating toxins and infectious agents from the intestinal tract of the poultry. Many factors influence the gut microbial ecosystem, including feed additives (phytobiotics, prebiotics, probiotics, feed enzymes, organic acids etc.), feed composition, genetics, heat stress, feeding practices on the poultry farm, among others. These factors exert a substantial impact on the gut microbiota and poultry health. The association between gut health and poultry performance is widely accepted with optimal health including proper physiological functions of the intestinal tract, morphological integrity, efficient immune response, developed barrier functions, energy balance, tissue metabolism, sustained inflammatory balance and sufficient microbiota to perform desired functions in the gut. The health of poultry is influenced by the structure and functionality of gut microbiota. The progression of acquisition and maturation of the intestinal microbiota throughout the growth period of the poultry has a marked impact on the modulation of physiological functions (nutrient digestion, immunity, intestinal barrier integrity etc.) to maintain gut homeostasis and development of the intestinal epithelium. These functions are essential to optimize energy use and efficiency of extraction by the poultry birds.

Impact of Cinnamon on the Digestibility of Nutrients
Improved utilization of feed improves the feed conversion ratio (FCR), body weight gain (BWG) and overall health performance of broiler chicken. The stabilization of the gut microbiota ecosystem and the stimulation of digestive enzymes secretion are the two well-accepted mechanisms that play a leading role in improving feed utilization and inhibiting the growth-depressing ailments related to metabolism and digestion. The potential impacts of CNO on the secretion of digestive enzymes from the intestinal mucosa and pancreas have been described in many poultry studies. These positive impacts had been confirmed to improve the digestibility of nutrients. Additionally, the bioactive compounds of cinnamon affect lipid metabolism by transporting the fatty acids in the digestive tract of broilers. The CNO has positive effects on the secretion of digestive enzymes and improves the digestibility of nutrients in the gut.

Supplementation of CNO in broilers diet increased the villus height (VH) in the duodenum and jejunum with associated increased villus surface area and the efficiency of absorption and digestion of nutrients. In addition, a greater VH means greater mucosal digestive enzyme activity, which ultimately improves the digestibility of nutrients.
To sum up, the use of cinnamon and its bioactive compounds as feed additives in poultry diets have potent effects on antioxidant status, immunity, nutrients availability and digestibility, enzymes secretion, mucus production, gut microbiota and overall poultry health, growth performance and productivity

Dr. Narahari, Project Consultant – Meat and Poultry
Founder, NH ProPOWER Consultancy Services,
Bengaluru, Karnataka, +91 96633 76040, drnarahari@nhpropower.com

Introduction
The poultry industry makes significant contributions to our economy. It was the first livestock sector to industrialize. India is currently the third-largest producer of eggs (122 billion eggs) and the fifth-largest producer of chicken (4.4 MMT) (Gulati and Juneja, 2023). In the early days of the poultry business, the various stages and components, like feed manufacturers, hatcheries, grow-out farms, processing plants, and logistics, were functioning independently in markets while depending on each other to sell their products or services. Eventually, these related businesses within the poultry industry began to integrate and function as a single system. Vertically integrated poultry farming is a comprehensive approach that unifies all stages of poultry production (breeding, hatching, feed production, farming, processing, and distribution) under one umbrella.

Figure 1. Schematic representation showing typical operation of a vertically integrated poultry system+

Figure 1 shows the typical operation of a vertically integrated poultry farm and processing unit. The vertical integration model, which incorporated large industry players and small farmers through a contract farming approach, emerged in the middle of the 20th century. This type of contract approach catalyzed the sudden growth of the poultry industry. Integrating different stages of poultry production through strong and modern processes and technologies promotes sustainability, affordability, and economic growth while ensuring quality throughout the supply chain. Streamlining every stage of the supply chain, fostering innovations and technologies, and reducing reliance on external suppliers are the key components of a successful vertically integrated poultry farming system. This article discusses the significance and potential of vertical farming in providing high-quality animal protein at affordable prices to meet the increasing demand for protein sources without compromising sustainable production practices.

Promoting Ethical Standards
Promoting ethical standards in a vertically integrated poultry system is crucial for humane and eco-friendly practices. Adopting and maintaining ethical standards entails supervising each phase of production, from breeding to processing, to assure compliance with improved welfare standards. Humane treatment covers sufficient space, appropriate feed, and healthcare for chickens. Specifically, in the vertically integrated poultry business, large organizations are instrumental in various levels of interconnected activities. With corporations’ business-oriented approach, the rearing conditions of poultry at breeder farms and commercial farms will be more sophisticated, ensuring humane and environmentally friendly practices. In addition, these corporations adopt ethical standards as promotional tools for selling their processed products. Here, cage rearing of birds shifted to floor-rearing practices, keeping poultry birds in more spacious ground areas rather than in cages. This practice provides the birds ample space to express their behavioral needs, like stretching wings, foraging, dust bathing, and ample time to move around. This shift in rearing space improves the birds’ health. It reduces their stress, increasing the productivity of good-quality meat and eggs  . Maintaining bird density following European Union norms (33 kg broilers/m2) or Bureau of Indian Standards (floor space allocation, 0.3 to 1.0/square feet) reduces the risk of overcrowding and ensures the welfare of birds (Giersberg, Hartung et al. 2016).

Furthermore, ensuring ample feed and water availability at all points in a poultry system is critical for maintaining the birds’ optimal health, growth, and productivity. According to standards set by organizations such as the National Research Council (NRC) and the World Organization for Animal Health (WOAH), poultry feed should be balanced with the necessary nutrients. The diet typically contains 18-20% crude protein for broilers during the starter phase (0-3 weeks) and 16-18% during the grower phase (4-6 weeks).
Additionally, the quantity of feed provided differs according to the age and type of rearing. It is observed that during the initial six weeks of the rearing period, broiler chickens typically consume around 1.8-2.2 kg of feed, while layers consume about 110-120 grams of feed per day once they begin laying (Pal, Prakash et al. 2020). Importantly, feed should be stored properly to ensure that it is free from contaminants and toxins, particularly mycotoxins, which are secondary metabolites produced by fungi, and can be detrimental to poultry health. Additionally, a vertically integrated poultry system ensures residue-free and microbiologically safe meat by adopting stringent prophylactic and therapeutic measures at both breeding centers and farm units. Also, regular biosecurity protocols, such as footbaths, controlled access to facilities, and stringent sanitation practices, are essential to prevent pathogen introduction and spread. Besides, it is crucial to provide nest boxes for natural egg laying in breeder rearing to maximize egg production and ensure the well-being of the birds. Nest boxes provide a regulated setting that promotes hygienic and secure egg laying, enhancing the quality of eggs and their potential to hatch successfully. Nest boxes must be at least 12 x 12 inches per hen and should be placed at a suitable height to prevent floor laying (Graham 2024). These boxes for laying eggs relieve stress, encourage innate instincts, and simplify the process of harvesting eggs. In addition, they enhance egg cleanliness and enable more effective health monitoring, hence increasing productivity and adhering to humane standards. Collectively, adoption of above-mentioned standards/measured ensure the health and productivity of chickens and pay way for the sustainable and ethical farming practices.

Streamlining Resource Allocation
Optimizing resource allocation in a vertically integrated poultry system improves operational efficiency, lowers expenditures, and enhances productivity.
The adoption of this system maximizes resource allocation by optimizing the utilization of feed, water, and energy, hence decreasing wastage. Centralized planning and a coordinated supply chain are integral parts of a vertically integrated poultry business. These allow better forecasting and a seamless flow of materials into and from the system, reducing bottlenecks and delays in delivery. Further, integration ensures efficient utilization of floor space in rearing units, by optimizing designs of poultry houses and layouts, while adhering to animal welfare guidelines. Feed management (nutritious feed in the right quantity at the right time) using advanced automated feeding systems with appropriate designs reduces feed waste and improves the feed conversion ratio (FCR). Furthermore, waste products from one stage of production can be repurposed for another use (byproduct utilization). Generation of biogas and fertilizer from poultry litter and animal feed ingredients (meat and bone meal) from all non-edible poultry offal from slaughter plants can be well utilized to reduce waste and create additional revenue streams. For instance, eggshells can be processed into calcium supplements for animal feed or as soil conditioners (Gul, Shoqer et al. 2024) , dead chicks and birds may be converted into protein meal for animal feed, or biogas can be produced using strict biosecurity protocols. Interesting, innovative practices such as in-ovo sexing can reduce the number of male chicks hatched, and those that are hatched can be used in feed production or other industries (Jia, Li et al. 2023). Appropriate treatment of effluents from poultry operations using advanced wastewater systems, and water recycling are inevitable in vertically integrated poultry firms.

Further, during chicken processing, sludge can be processed into organic manure, providing a valuable agricultural resource, and reducing waste disposal issues. Moreover, transitioning from water-based chilling systems to air-based ones considerably lowers water use. Air chilling preserves meat quality by minimizing the uptake of water. Previous reports suggests that air chilling potentially delay the dominance of spoilage organisms Pseudomonas spp as it pays way for diverse microbiome (Belk, Duarte et al. 2021). Additionally, implementing water-saving technologies and practices such as high-pressure, low-volume cleaning systems reduces the use of water resources in vertically integrated poultry farming. Besides, incorporating water-saving technology and techniques, such as high-pressure, low-volume cleaning systems, decreases the use of water resources during chicken processing. Thus, integrated systems push for energy-efficient technologies and invest heavily in securing those technologies, which reduce overall energy consumption. For example, radiant heaters, which deliver direct heat to birds, and Heat recovery systems that capture and reuse waste heat from ventilation, reducing the unit’s energy needs. Also, rooftop solar panels provide a renewable energy source, decreasing reliance on non-renewable electricity. Also, automated feeding and drinking systems ensure precise feed and water delivery, reducing waste and energy consumption. Next, the utilization of centralized collected data, predictive analyses, and internet technologies facilitates data-driven decision-making, hence enhancing the business intelligence of a vertically integrated business model. The utilization of centralized collected data, predictive analyses, and internet technologies facilitates data-driven decision-making, hence enhancing the business intelligence of a vertically integrated business model. In addition, staff skill upgradation and education play a critical role in sustainable farming and production. Thus, educating staff on proper bird, product handling, and hygiene improves resource efficiency. Additionally, bulk purchasing, shared infrastructure, quality standards, traceability, and sustainability initiatives lower capital and revenue costs. Therefore, the adoption and upgradation of energy efficient technologies, data-driven decision-making, and waste management contribute to more eco-friendly and cost-effective poultry operations.

Delivering production efficiency and nutritional excellence
Vertical integration in poultry farming and processing promotes the production of superior animal protein that is accessible to consumers at reasonable prices. Here, the approach greatly reduces the life cycle of chicken products, reducing the time from breeding to market-ready chicken. This acceleration is essential for satisfying consumer demand, maintaining a steady supply, and preserving product freshness. Basically, it facilitates efficient resource management, shortens the life cycle of poultry, reduces overhead charges, achieves economies of scale, ensures consistent quality control, enables the adoption of new technologies and processes, and streamlines the distribution channels. This approach controls all stages of production, where it reduces bottlenecks and the wastage of resources like feed, water, and energy. Also, its centralized planning, efficient operations, and the procurement of inputs in large quantities result in reduced production costs, enabling the protein to be offered to customers at a more affordable price. For instance, vertical integration ensures that chickens reach market weight more quickly, typically within 35 to 42 days, compared to longer periods in less integrated operations (Wilcox, Sandilands et al. 2024) . Also, FCR can be improved to as low as 1.5 to 1.7 (Gulati and Juneja 2023 . Further, organizations with vertical integration can efficiently process up to 13,000 birds/hour. This efficient processing capability guarantees that chickens are slaughtered and processed promptly upon reaching their optimal weight, decreasing the time it takes them to go from the farm to the table. This type of shorter life cycle allows for more frequent production cycles and faster response to market demand. Moreover, the vertically integrated approach is defined by large-scale operations, which allows it to take advantage of economies of scale, reducing the cost per unit of production. This comprises reductions in expenses related to feed, equipment, labor, and other associated costs. Besides, it eliminates the obstacles of multilevel middlemen and assists in streamlining logistics (Begum 2005, Bamiro and Shittu 2009).

Nutritionally, poultry products are rich in high-quality proteins with fewer calories than red meat products. They contain essential vitamins like A, D, E, K, C, and B and minerals such as iron, calcium, magnesium, zinc, potassium, and Selenium. These nutrients are readily absorbed by the body, enhancing the nutritional value of the poultry products. Proteins in chicken products are easily digestible animal protein compared to other livestock proteins. It contributes to muscle growth and overall health in humans. Vertical integrated companies maintain consistency in their products by overseeing breeding, feeding, processing, and distribution, thus increasing consumer trust and satisfaction. Moreover, precision nutrition by adequate feed formulation based on the specific needs of poultry at different growth stages and environmental conditions enhances feed efficiency, reduces waste, and ensures products are rich with nutrients. Vertically integrated firms effectively oversee their existing distribution networks, allowing direct delivery to a large number of retailers and direct customers. Comprehensive supply chain management minimizes distribution expenses, lowers the price increases linked to middlemen, assures a consistent flow of products, and improves the effectiveness and dependability of the supply chain. Therefore, implementing vertical integration within an existing business offers chicken products of exceptional quality at competitive prices.

Catalyst for local economic development, job opportunities and investment
The poultry industry began evolving in the 1930s and adopted a vertically integrated style of contract farming in the 1950s. Later in the 1980s, horizontal integrations were introduced, resulting in regional monopsonies in the poultry business (Constance, Francisco et al. 2013) . However, by integrating the different stages of production, the integrators reduced costs by coordinating the production capacity of each stage or component of the production system. The chicken industry has grown to a higher magnitude today by combining production stages into large vertically integrated firms that can take advantage of rapidly changing technologies and innovations. Generally, vertical integration involves contract farming or breeding, where large organizations contract local farmers to breed/raise chickens, providing them with chicks, feed, veterinary support, and technical guidance. This system creates a stable income source for farmers, who benefit from reduced market risk and guaranteed prices for their produce. By reducing the need for farmers to invest in costly infrastructure, such as feed mills or processing plants, vertical integration makes poultry farming more accessible and profitable for local communities. In India, 70% of poultry farmers engaged through contract farming are small farmers with a flock size of 3,000-10,000 birds; 20% are medium-scale farmers with 10,000- 50,000 birds, and only 10% are large-scale farmers with 50,000-400,000 birds (Khire and Ryba 2024). Additionally, the presence of vertically integrated poultry companies stimulates local economies through job creation. These companies require a workforce for hatcheries, feed mills, processing plants, and distribution networks, creating employment opportunities beyond the farm level. Investment in local infrastructure, such as roads and utilities, often accompanies these operations, further benefiting the community. This significantly increases the cash flows to rural areas. This provides a stable and profitable source of income within their communities, where individuals can maintain their agricultural heritage while incorporating poultry farming. This dual income stream enhances financial stability for rural families, encourages the retention of agricultural knowledge, and sustains the social fabric of rural areas. The poultry industry is characterized by shorter cash flow cycles, ensuring farmers receive timely payments. This reliable income stream supports the day-to-day financial needs of rural families, enhancing their quality of life and enabling them to invest in education, healthcare, and other essential services. Income predictability also allows for better financial planning and reduces economic uncertainty for rural households. Additionally, jobs in transportation and logistics, further boost the rural economy. Other support services such as laboratories, workshops, warehouses, professional training, and other ancillary services create a diverse range of jobs in rural areas. Thus, vertical integration in poultry farming and processing significantly enhances the economic resilience and prosperity of rural areas.

Production sustainability
The concept of sustainability in a vertically integrated poultry business is regarded as multi-dimensional. The term sustainability encompasses economic, environmental, social, and institutional governance aspects  . The output of sustainable production is maximizing the delivery of safe and nutritious food per unit of input resource without increasing pressure on land  . Implementing energy-efficient technologies and practices at every production stage reduces overall energy consumption. For example, LED lighting, energy-efficient ventilation systems, and high-efficiency heating systems can lower the energy required for poultry housing and processing. Renewable energy sources, such as solar energy, wind energy, biogas, etc., can provide a significant portion of the energy required in the poultry industry. Installing solar panels on farm buildings and processing facilities, installing wind turbines to generate electricity for farm operations (in areas with consistent wind patterns), and utilizing agricultural by-products and waste materials as fuel for boilers and heating systems reduces waste and reliance on conventional fossil fuels. Apart from these, space utilization is optimized by setting up advanced housing systems, including multi-tiered aviaries. These systems enable the housing of a greater number of birds in a single location without compromising animal welfare, thereby reducing the overall land footprint of poultry operations. On the other hand, adoption of nipple drinker system reduces water wastage by preventing spillage and evaporation. Additionally, the transition from immersion to air chilling during refining enhances energy efficiency and reduces water consumption. Additionally, air chilling offsets the risk of cross-contamination and improves the quality of the final product by preserving a more natural flavor and texture. Similarly, vertical integration involves adopting water reclamation systems to decrease water consumption and heat recovery systems that harvest waste heat produced during processing and redeploy it to heat water and power equipment or maintain facility temperatures. Together, these practices in vertically integrated units reflect the organization’s commitment to environmental stewardship while maintaining high productivity and economic sustainability (Figure 2).

Figure 2. Schematic representation of sustainable practices employed in vertically integrated poultry farms and processing units. The figure highlights solar and wind energy use to meet energy needs across poultry farms, breeding units, hatcheries, and processing plants. Litter from poultry farms is converted into bioenergy and byproducts like manure, feather meal, and meat and bone meal, reducing environmental pollution. In processing, sludge is managed through organic composting, biogas production, and animal feed creation. Water management includes using nipple drinker systems and water reclamation, while energy-efficient processing methods like shifting from immersion to air chilling and introducing HVAC systems are employed to conserve energy and water resources.

Conclusion
In conclusion, implementing a vertically integrated poultry business model offers a sustainable, efficient, and cost-effective strategy for producing high-quality animal protein and products according to consumer preferences. This strategy involves centralized control over all phases of poultry production, from breeding and raising birds to processing and packaging the final products. By maintaining oversight at every step, companies can ensure that resources such as energy, water, and feed are used efficiently, minimizing waste throughout the production chain. Moreover, it integrates ethical practices and ecologically sustainable methods into production. Ethical practices include providing humane living conditions for the birds, such as adequate space, proper nutrition, and veterinary care, which collectively enhance animal welfare. Sustainable practices involve reducing the carbon footprint by using renewable energy sources like solar and wind power and recycling waste products into bioenergy or organic fertilizers. By focusing on these ethical and sustainable procedures, the poultry sector improves the overall health and well-being of the animals and enhances the quality of the products. Consumers receive higher-quality poultry products that are produced in an environmentally responsible manner, supporting both animal welfare and the health of the planet.

References are available on request.

In the last five years, the agriculture sector has grown at an average growth rate of 4.18 percent per year. According to the Economic Survey (2023-24) presented to parliament, the allied sectors of Indian agriculture are steadily emerging as robust growth centres and promising sources for improving farm incomes. From 2014-15 to 2022-23, the Livestock sector grew at an impressive Compound Annual Growth Rate (CAGR) of 7.38 per cent. The contribution of Livestock to the total Gross Value Added (GVA) in agriculture and allied sectors also increased. In 2022- 23, the Livestock sector contributed 4.66 per cent of the total GVA, significantly boosting the per capita availability of milk, eggs and meat, according to the economic survey.

The Livestock sector is an important sub-sector of agriculture which plays a significant role in generating gainful employment in the rural sector, particularly among the landless, small and marginal farmers. Poultry production in India valued at $ 30 billion has taken a huge-leap in the last four decades, emerging from conventional farming practices to commercial production systems with state-of-the-art technological interventions. Currently the sector is estimated to employ more than 6 million people either directly or indirectly. The small and medium size farm (5000 birds onwards) mostly engaged in contract farming systems under larger integrators or companies.

A report titled ‘Vision 2047’ Indian Poultry sector by Confederation of Indian Industry (CII) has stated that the growth in the poultry sector in the country has been attributed to the commercial poultry industry which accounts for 85% of production while the rest of 15% of the output comes from the traditional backyard poultry.
India has transformed their poultry farming industry through major investments in breeding, hatching, rearing, and processing of chicken. India, as the third-largest producer of eggs (129.60 billion) and the fifth-largest producer of poultry meat (aprox. 6 million tonnes) globally. As per the FAOSTAT 2, the USA has 17% share in global poultry meat production followed by China (12%), Brazil (11.7%), Russia (3.8%) and India (3.5).

According to a latest Reserve Bank of India (RBI) working paper on ‘Livestock and Poultry Inflation in India’, within livestock, poultry meat production (from broiler industry) has grown steadily with the emergence of vertically integrated poultry producers. However, the annual per capita consumption of poultry meat aprox. 6.5 kg in India, is low by global standards. Broilers bird placement in India is about 5-5.5 billion annually while the layer placement is estimated at around 300 million.

India ranks fourth globally in terms of livestock feed (poultry, dairy, aqua) production at 52.83 million tonne (MT) in 2023, which is an increase of more than 13% compared to 46.58 MT in 2022. India’s soybean production is estimated around 12.2 MT against Brazil (169 MT) and USA (120 MT) in 2023. However, according to feedback received from various poultry associations, broiler feed demand was 16 MT in 2022-23 and projected to increase to 18.6 MT in 2025-26. Layer feed demand is currently projected at 11.9 MMT which is likely to increase to 15.9 MMT by 2025-26. Cattle feed demand is expected to rise from 16.03 M to 19.64 MT in the next couple of years. Aqua feed is likely to rise from 2.43 MT to 3.1 MT. Overall feed demand is set to rise to 57.24 MT by 2025-26. Soymeal consumption for broiler, layer, cattle and aqua feeds is projected to increase from 6.6 MT to 7.33 MT.

Recently, there has been increasing reports of adulteration in soybean meal, which could adversely impact the growth of the poultry sector. The adulteration reduces the nutritional value of the poultry feed and may result in severe health implications of birds, yield and can cause mortality of birds which can hit farmers’ income through loss in output. At present there are no strict measures initiated for dealing with the issue.

Creation of a Bureau of Indian Standard certification for soybean meal would result in the poultry farmers getting access to quality and nutritionally enriched feed which would be vital for maintaining the health of poultry and ensuring optimal productivity in the rising poultry sector.
With rising demand for feed, the output has to increase in comparison to increase in demand. To sustain the growth in the livestock sector, Import Liberalization for corn and soybean /soybean meal is must. Soybean meal is a key protein source for poultry feed and directly impacts the health, growth, and yield of birds. According to SOPA reports, soybean production in the 2023-24 oil year (October-September) is estimated at 11.87 million tonne (MT) while carry forward stock was 2.4 MT and imports were 0.6 MT. Out of these, 1.3 MT has been retained for seed purpose while total stock available for crushing is 13.58 MT.

In the case of soybean meal output, 9.46 MT was produced in 2023-24 oil year and there was carry forward stock of 0.11 MT and imports were 0.25 MT. Out of the total availability of soybean meal, 2.1 MT were exported while around 0.8 MT was used as domestic consumption for food purpose in 2023-24 oil year. Around 6.6 MT of soymeal used for feed last oil year.

The government recently substantially hiked import duties on both refined and crude edible oil – palm, soybean and sunflower. This move is expected to boost market prices of soybean. The government has just approved the national mission on edible oils-oilseeds with an outlay of Rs. 10,103 crore aimed at boosting edible oil production from the current level of 12.7 million tonne (MT) to 20.2 MT by 2031. Area under oilseeds will be increased to 33 million hectare from the current level of 29 million hectare. The mission aims to increase oilseed production from 39 MT (2022-23) to 69.7 MT by 2030-31. The edible oil mission will focus on enhancing the production of key oilseeds– rapeseed, mustard, groundnut, soybean and sunflower. In addition, the program aimed at increasing collection and extraction efficiency from secondary oilseeds like cottonseed and rice bran.

Despite such considerable growth in the livestock and poultry sector, the feed prices have remained volatile. Stating that there has been increasing diversion of maize towards industrial use and ethanol production, the CII’s report had stated that the current growth level of maize and soybean production in the country will be insufficient to meet the demand of the poultry industry. The CII has urged the government to allow imports of Genetically Modified (GM) maize and soybean because of ‘unprecedented increase’ in prices while adding that interest of the domestic producers should be protected too.

In August, 2021, the government had relaxed import rules to allow the first shipment of 1.2 MT (million tonne) of Genetically Modified soybean meal to support the domestic poultry industry after a record spike in prices. The composition of animal feed is 65% is energy source mostly from maize, bajra and broken rice while rest is protein source mostly from soybean meal and groundnut extraction. There is an urgent need to formulae strategy for meeting the demand supply gap for corn and soybean meal in livestock feed – poultry, dairy and aqua for sustaining growth in the sector. Several south Asian countries including Bangladesh, Nepal and Sri Lanka have allowed imports of GM Soybean / Soybean Meal.

About the Author

Mr. Ricky Thaper is Treasurer, Poultry Federation of India and in his career of more than 35 years in Poultry, has attended several specialized courses and programs on Poultry around the world. Mr. Thaper has attended prestigious international events including the International Poultry Exposition in Atlanta, USA, the International Exposition for Food Processors in San Francisco, USA, World’s Poultry Congress in Montreal, Canada, VIV Turkey in Istanbul, Turkey, SPACE Poultry and Livestock Exhibition in Rennes, France, VIV EUROPE in Utrecht, The Netherlands, ILDEX Vietnam in Ho Chi Minh, Vietnam and many more. Through the prestigious Cochran Fellowship Program, Mr. Thaper had attended poultry and aqua feed preparation short course at Texas A&M University, USA in 2000. Additionally, he completed courses on extrusion processes at the Food Protein Research and Development Centre, Texas Engineering Experiment Station, Texas A&M University, in 2005, and on soybean processing at the National Soybean Research Centre, University of Illinois Urbana-Champaign, USA in 2008.

Mr. Thaper actively connects and collaborates with global poultry communities, promoting industry advancements. His dedication to animal care and enthusiasm for the poultry sector has earned him multiple awards at national and international events in last three decades. Mr. Thaper is also Regional Advisory Council Member of the Soy Excellence Center-India. Mr. Thaper provides inputs to the Reserve Bank of India (RBI) Inflation Analysis Team on future price movements and food price outlook of poultry meat and feed at regular intervals. Mr. Thaper is on Editorial Board of several Journals and has contributed several write-ups on the poultry sector which have been published in several national and international journals. He has also delivered several lectures on various global platform.

In the intricate world of animal nutrition, the significance of supplementing trace elements like Zinc (Zn), Copper (Cu), Manganese (Mn), Iron (Fe), Iodine (I), and Selenium (Se) cannot be overstated. These elements play a pivotal role in ensuring the health and performance of livestock. However, the basal amounts of these trace elements found in standard commercial feeds simply fall short of meeting the animals’ requirements.

The key to unlocking the full potential of these vital trace elements lies in its bioavailability. Bioavailability refers to the retention of a trace element within the gut intestinal tract and is profoundly influenced by antagonistic interactions, particularly in poultry where phytate emerges as the arch-nemesis of essential trace minerals. Phytate forms stubborn complexes with these minerals, rendering them insoluble and thus unavailable for absorption. To combat this antagonism, numerous trace mineral sources have been developed based on solubility and chemical bonding.

But that’s not all; the timing and level of trace mineral delivery also come into play. This realization has led to a groundbreaking concept in trace mineral solutions – the fusion of organic and hydroxy minerals. This innovative approach has the potential to not only maintain but also elevate animal performance under various farm conditions. It’s imperative to emphasize that the proper timing and dosage of trace elements are paramount for ensuring optimal animal performance.

In today’s world, livestock producers face immense challenges due to stringent governmental regulations aimed at addressing environmental concerns. The novel ideas discussed above offer a glimmer of hope, promising improved absorption and reduced trace element supplementation, all while preserving production performance.

In Bonds We Trust: How Bonding Revolutionizes Trace Mineral Bioavailability
Commonly used trace mineral sources in animal nutrition include sulfate-based and oxide-based minerals, primarily chosen for their affordability. Sulfate trace minerals form ionic bonds with sulfate ligands, readily dissolving in water at a neutral pH, but their instability leads to complexation with phytate, reducing bioavailability. Conversely, oxide minerals form covalent bonds, rendering them insoluble in neutral pH and partially soluble in low pH, further hindering absorption.
To overcome these challenges, organic trace minerals and hydroxy trace minerals have emerged. Organic trace minerals shield metal centers with amino acids or proteinate ligands, limiting the formation of phytate complexes. Hydroxy trace minerals, with their unique covalent crystal structure, prevent phytate complexation and gradually dissolve at low pH, enhancing absorption. Additionally, hydroxy minerals boast cost-effective hydroxy and chloride ligands.

Comparative studies reveal that both organic and hydroxy trace minerals significantly outperform sulfate sources, with hydroxy and organic trace minerals yielding similar results. For instance, in broilers, hydroxy Zn and organic Zn show 144% and 142% improved bioavailability compared to Zinc sulfate (Figure 1).

Figure 1. The tibia recovery of Zinc, of birds fed different sources of Zinc (Linear P<0.001).

Precision Matters: The Power of Optimal Particle Size and Density
Particle size and density often go overlooked when selecting trace mineral sources. Ideal particle size and density minimize feed segregation and ensure proper mixability during production. These considerations are crucial, particularly for animals with low feed intake, as it guarantees that their limited consumption contains all vital nutrients, including minerals. This improved mixability can be done through a patented process (Optisize technology) of creating optimal particles that ensures particle size consistency and highly uniform. Confirmed through laser diffraction analysis, the process results in the ideal particle size (150-300 µm) with the ideal density (0.8-1.0 g/mL), whether it is zinc, iron or manganese, for improved blending/mixing, flowability, and reduce the carry-over risk.

Studies conducted with different trace element sources, such as MnSO4 and Hydroxy Mn, indicate improved mixing in complete feeds, enhancing feed quality and nutrient distribution. This is measured through an improve coefficient of variation or CV (lower % cv indicates better mixing, Figure 2). The mixability of trace elements in a diet is of particular importance to young animals, as they have a lower feed intake and therefore more important to get all the required nutrients, especially minerals, despite the low feed intake. Moreover, spherical particles in hydroxy minerals reduce dust potential, reducing mineral source losses during handling.

Figure 2. Coefficient of variation of Manganese within complete feeds (Hydroxy Mn and MnSO4 shown in the blue and black color bar, respectively). 10 feed samples were analyzed per batch and difference to expected levels is determined.

Figure 3. Dust potential of different Manganese source.

Furthermore, hydroxy minerals with spherical particles reduced “dustiness” of the product, leading to a lower dust potential (a lower number of dust potential indicates a lower loss of mineral source, see Figure 3) and this also lessens the chance inhalation of the product by workers in the feed mill or premix facility. Although a larger mineral particle size is preferred in feed or premix production, within the animal, it is the other way around. With a smaller particle size, this will lead to a larger surface area, allowing for an improved availability of the mineral.

The Strength of Synergy: The Power of Combining Organic and Hydroxy Trace Minerals
While the practice of combining different trace element sources is not new, recent developments have brought forth a game-changing concept: the 70:10 ratio of hydroxy to organic minerals. This innovation stems from the collaborative efforts of leading industry experts and academic professionals dedicated to optimizing animal productivity and well-being.

Research demonstrates that the combination of hydroxy and organic minerals far surpasses sulfate, hydroxy, or organic-only sources, as well as combinations of sulfate and organic minerals in terms of animal performance (Figure 4).

Figure 4. Effect of different zinc sources on end weight of broilers at 42 day.

In another study, the results clearly showed that a combination of 70 ppm Zn from hydroxy mineral plus 10 ppm Zn from organic mineral was superior in terms of end body weight as well as improving feed conversion (Figure 5).

Figure 5. Effect of different zinc sources (80 ppm Zn from ZnSO4, Hydroxy, Organic, or combination of 70 ppm Zn Hydroxy plus 10 ppm Zn Organic) on end weight (P = 0.003) and FCR (P < 0.001) of broilers. Different labels (a,b,c) indicate significant differences. p < 0.05 indicate significant differences.

This synergy results from the complementary release profiles of the two technologies, allowing animals to absorb trace minerals efficiently throughout their intestinal tract. Thus, once hydroxy minerals reach the area of low pH they slowly begin to release the small molecules of soluble metals one layer at a time while organic minerals maintain their structural integrity. Given the different molecular structures of the soluble metals from hydroxy and organic minerals, their absorption is extended further down the gut intestinal tract (Figure 6).

Figure 6. Illustration of the complementary release profile of the combination of hydroxy and organic trace minerals throughout the intestinal tract.

In conclusion, the choice of a trace mineral source is pivotal for supporting productivity, animal health, and environmental sustainability. When choosing the right minerals, remember that the bonding type determines bioavailability, the particle size, density and synergy between two sources enhances efficacy. The combination of organic and hydroxy trace minerals presents a revolutionary solution, offering precise trace element delivery and enhanced absorption, ultimately leading to optimal animal performance. In a world with ever-increasing challenges, these innovations provide a beacon of hope for the future of animal nutrition.

For further information, kindly write to us at customercareindia@trouwnutrition.com or
visit our website: www.trouwnutrition.in

The poultry market has indeed experienced strong growth recently, with significant increases projected for the near future. Specifically, the market size is expected to grow from $360.5 billion in 2023 to $385.37 billion in 2024, representing a compound annual growth rate (CAGR) of 6.9%. The poultry market size is expected to see strong growth in the next few years. It will grow to $494.55 billion in 2028 at a compound annual growth rate (CAGR) of 6.4%. The growth in the forecast period can be attributed to rise in consumption of protein, increasing government support, rapid urbanization and increasing population. Major trends in the forecast period include technology advancements, organic poultry, camerabased weighing systems, use of artificial intelligence, increasing investments and strategic partnerships and acquisitions. Absolutely, poultry farming is a crucial sector within agriculture. It plays a significant role in ensuring food security by supplying a steady source of protein through meat and eggs. Innovations and advanced technologies in this field are continually being developed to improve efficiency, animal welfare, and sustainability. In India, poultry consumption has been on the rise, driven by factors such as rapid population growth, changing consumer dietary preferences, urbanization, and inflating disposable incomes. Chicken meat is the most popular choice among the masses due to its affordability, versatility in various cuisines, and widespread availability. Poultry refers to domesticated birds such as chickens, turkeys, ducks, and geese, which are kept by humans for their eggs, meat, or feathers. This report covers the entire poultry market, including both chicks and eggs. Poultry products come in various forms, including fresh or chilled, frozen, ready-to-cook, and ready-to-eat, with options like organic and conventional classifications. These products are distributed through several channels, including supermarkets, hypermarkets, convenience stores, e-commerce platforms, and other distribution methods. The poultry research report is part of a new series that provides comprehensive statistics on the poultry industry. It includes data on the global market size, regional shares, competitors and their market shares, detailed poultry segments, market trends, and opportunities. This report offers an in-depth analysis of both the current and future state of the industry, giving you a complete perspective to help you succeed in the poultry sector.

Key Global Poultry Brands
JBS,Tyson Foods and Sanderson Farms are the top three companies collectively hold a market share of approximately 6%. Regional Market Distribution Asia-Pacific: The largest market, holding about 41% of the global market share. North America and Europe

Major companies operating in the poultry market report are JBS S.A, Tyson Foods, Inc., Pilgrim’s Pride Corporation, BRF S.A, Sanderson Farms, Charoen Pokphand Foods, Hormel Foods Corp, New Hope Liuhe Co. Ltd., Koch Foods, Perdue Farms, Japfa Comfeed Indonesia, Suguna Foods Private Limited, Sneha Group, Jumonji Chicken Company Ltd., Zennoh Feed Mills of the Tohoku District Co, Ltd., Koyu Shokucho KK, Grow-A-Duck Pty Ltd., Arranmore Operations Pty Ltd., Koreaduckherd Co. Ltd., MS Food, Wens Foodstuffs Group Co Ltd., Wellhope Foods Co., Ltd., Fujian Sunner Food Co., Ltd., Jiangsu Lihua Animal Husbandry Co., Ltd., Jiangsu Yike Food Group Co., Ltd., LDC, Fileni Group, PHW Group, Veronesi Holding S.p.A, 2 Sisters Food Group, Noble Foods, Sprehe Gruppe, Lambert Dodard Chancereul Group, HYZA a.s, Res-Drob, Cherkizovo group, AO Prioskolie, SC Avicola Slobozia SA, Vitall SRL, Vodňanská drůbež, a.s, Sinyavskaya Poultry Farm, Ovostar Union, Maple Leaf Foods Inc., Foster Farms, Sysco Corporation, Smithfield Foods Inc., Agro super S.A, Perdigao S.A, Pif Paf Alimentos, Globoaves, Group Arcor, Cresta Roja, Noelma S.A, Arab Company For Livestock Development (ACOLID), Al-Watania, Al-Fakeih Poultry Farms, Keskinoglu, Emirates Modern Poultry Company (Al Rawdah), RCL Foods Ltd., Astral Foods, Cairo Poultry Company, Country Bird Holdings, Sovereign Food Investments, Arab Poultry Breeders Co, Maruben

Major Trends Driving the Market
1. Technology Advancements: Including blockchain, AI, and optoelectronic sensors for better traceability, efficiency, and health monitoring.
2. Organic Poultry: Growing consumer preference for organic and sustainably raised poultry.
3. Camera-Based Weighing Systems: Enhancing accuracy and efficiency in monitoring poultry growth and health.
4. Artificial Intelligence: Applications in predictive analytics, health monitoring, and feed optimization.
5. Increased Investments: From both private and public sectors to enhance infrastructure and integrate advanced technologies.
6. Strategic Partnerships and Acquisitions: Companies expanding market reach and capabilities through partnerships and mergers.
Market Segments Product Segments: Chicks: The largest product segment, accounting for about 56% of the market share.

Eggs Application Segments: Fattened Poultry: The largest application segment, representing about 72% of the market.These factors and trends are propelling the poultry market forward, leading to innovations and efficiencies that benefit both producers and consumers.

The impact of COVID-19 and the Russia-Ukraine war on the poultry sector
The pandemic disrupted global supply chains, leading to challenges in production and distribution. It also caused shifts in consumer demand, with reduced patronage in foodservice sectors. Concurrently, the Russia-Ukraine War has exacerbated issues by affecting the supply of essential feed ingredients and increasing feed costs. This combination of factors has led to higher production costs and market volatility in the poultry industry.

Global Poultry Market – Regional Analysis
Geographically, this report is divided into several key regions, providing insights into sales, revenue, market share, and growth rates of the poultry market in these areas:
– North America: United States, Canada, and Mexico
– Europe: Germany, UK, France, Italy, Russia, Turkey, and others
– Asia-Pacific: China, Japan, Korea, India, Australia, Indonesia, Thailand, Philippines, Malaysia, and Vietnam
– South America: Brazil, Argentina, Colombia, and others
– Middle East and Africa: Saudi Arabia, UAE, Egypt, Nigeria, and South Africa

Asia-Pacific is expected to maintain its dominance with an estimated market share of around 40%, followed by North America and Europe with shares of about 30% and 20%, respectively. Latin America and the Middle East & Africa are anticipated to significantly contribute to market growth, each holding an estimated share of 5%

Optimizing Poultry Processing With 3D Imaging Technology for Enhanced Yield and Efficiency
Poultry processing companies are increasingly incorporating 3D imaging systems to enhance yields. These systems use sensors and actuators to create a model of each poultry bird, determining where cuts should be made.

The bird passes through a vision system that captures images and measurements to determine its shape. Near-infrared sensors assess the meat and bone composition. The vision analysis enables precise cuts tailored to each bird’s unique size and shape. This data-driven approach boosts yield and reduces per-unit processing costs. Leading the way in this technology are companies like Gainco, known for their meat and poultry equipment, and Midwest Machine LLC.

Strategic partnerships are significantly reshaping the poultry market
Strategic partnerships have become a significant trend in the poultry industry. Such alliances also facilitate the sharing of resources and expertise, enabling participants to address market challenges more effectively. Overall, these strategic partnerships are crucial in shaping the future of the poultry industry by enhancing productivity, sustainability, and competitiveness. Major players in the sector are growing their market presence, increasing production capabilities, and innovating to address consumer needs. For example, in July 2022, Tyson Foods Inc., a US food processing company, partnered with Tanmiah, a food company based in Saudi Arabia. This collaboration seeks to jointly invest in expanding the processing capacities of Supreme Foods, aiming to improve the availability of high-quality poultry protein products both in the MENA region and worldwide ollaborations between companies, research institutions, and technology providers are driving innovation and enhancing production efficiency. These partnerships often focus on integrating advanced technologies, such as automation, data analytics, and sustainable practices, which help streamline operations and improve product quality.

Market Drivers and Challenges: Analyze the factors driving the growth of the poultry market, including government regulations, environmental concerns, technological advancements, and changing consumer preferences. It also highlights the challenges the industry faces, such as infrastructure limitations, range anxiety, and high upfront costs.

Competitive Landscape within the poultry market. It includes profiles of key players, their market shares, strategies, and product offerings. Additionally, the emerging players and their potential impact on the market. Latest technological developments in the poultry industry, including advancements in poultry technology, new market entrants, new investments, and other innovations shaping the future of the industry.

Downstream Procurement Preference: It sheds light on customer procurement behavior and adoption trends in the poultry market, including factors influencing purchasing decisions and preferences for poultry products.

Government Policies and Incentives: The impact of government policies and incentives on the poultry market, assessing regulatory frameworks, subsidies, tax incentives, and other measures aimed at promoting the market. Evaluates the effectiveness of these policies in driving market growth. Assessment of the environmental impact and sustainability aspects of the poultry market.

Market Forecasts and Future Outlook: Based on the analysis conducted, provides market forecasts and outlooks for the poultry industry, including projections of market size, growth rates, regional trends, and predictions on technological advancements and policy developments.

Recommendations and Opportunities: for industry stakeholders, policymakers, and investors. It highlights potential opportunities for market players to capitalize on emerging trends, overcome challenges, and contribute to the growth and development of the poultry market.Analysis of historical data and future prospects to provide a global perspective on market trends, volume, and value, ultimately addressing the overall poultry market size.